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SUBPROCESSES

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PRODUCT DEVELOPMENT

Product design

Plasticizing our customers’ existing designs and concepts and adapting them to the technologies they use.

Tool design

Design and construction of tools for the manufacturing of products which are already adapted to technologies.

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TOOLING

– Manufacture of tools in our own tool factory since 2012
– 12 machining equipment
– Constantly expanding production capacity

Design

CAD
Solid works CREO AutoCAD NanoCAD
CAM
SolidCAM NCG CAM ESPRIT

Dimension control

Measurement
GOM

Manufacturing

CNC Milling
ACC 2020 (2000 x 1000 x 900) HAAS VF-6SS (1650 x 800 x 760) DELTA V10-L (1020 x 520 x 550) MAHO (600 x 450 x 450) HAAS OM-2 (305 x 254 x 305)
Conventional milling
FND32 (600 x 450 x 450)
Radial drilling
RF15 (1500 mm)
CNC Lathe
NCT EEEN-400 (D400 x 800)
Conventional Lathe
TOS SV-18RA (d180 x 1000) TOS SUI-40 (D400 x 2000)
Wire EDM
ONA AE-300 (400 x 300 x 250) AGIE CLASSIC-3 (500 x 350 x 256)
Block EDM
AGIE Futura-II (900 x 600 x 400) INGERSOL IG-1000E (1000 x 1600 x 600)
Laser welding
ALPHALASER ALM-150 (mobile)
Grinding
BPH-300 (1000 x 300 x 300) ELB (1500 x 550 x 400)
Position drilling
SHARK RASCAMAT (M4-M36)
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SEALING

– 3 automatic lines using 2 components PUR foaming
– Additional silicone-based technology
– IP54-65-66-67 rate
– Swift production and reliable quality

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ASSEMBLY

– Assembly of more than 1 Mio products per year (luminaries, electrical cabinets)
– Kanban system
– 100% quality control and functional test

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MILLING

– Plastic milling process on a high level of dimensional accuracy
– 5 axis CNC machining centre
– 2000 x 1500mm working area